Location

Ajman, UAE

Phone

+971 (6) 743 3909

Mail

enquires@sangeogroup.com

Fangding Fully-Automatic Laminated Glass Production Line-Autoclave-China

Product Specification

Key Components of the Production Line:

  • Automatic Glass Loading System: For automated feeding of glass sheets onto the line.  
  • Glass Washing and Drying Machine: To ensure clean glass surfaces for optimal lamination.  
  • High-Precision Glass Positioning Conveyor: For accurate alignment of glass layers.
  • Double-Station Glass Combining Machine: To assemble the glass and interlayer.
  • Automatic Movable Suction Cup Hanger: For transferring glass between stations.
  • Horizontal Film Storage Machine: For convenient and organized storage of interlayer film.
  • Transition Conveyors: To move the glass assembly between different processing stages.  
  • Infrared Roller Pressing Machine (Pre-pressing/Preheating): To tack the layers together and remove initial air.  
  • **Autoclave: A pressure vessel used to apply heat and pressure over a specific cycle to create the final, bonded laminated glass.
  • Flip-Type Glass Unloading Machine: For automated removal of finished laminated glass.
  • Control System: Typically a PLC centralized control system (e.g., Siemens) with HMI (Human-Machine Interface) for automated operation and monitoring.  
  • Vacuum System: To create a vacuum between the glass layers to remove air before autoclaving.
  • Air Compressor and Gas Storage Tank: To supply compressed air for various pneumatic operations.
  • Water Circulation System: For the washing machine.  

Key Features and Technical Aspects:

  • Full Automation: Designed for continuous and automated operation, reducing manual labor and increasing efficiency.  
  • PLC Centralized Control: Ensures synchronized operation of all components.  
  • Frequency Conversion: For adjustable speeds of different sections.  
  • High Precision: Equipped with encoders and servo motors in specific areas for accurate processing.  
  • Energy Saving and Environmental Protection: Modern designs often focus on minimizing energy consumption and noise.  
  • Safety Features: Built with safety mechanisms to protect operators.  
  • Temperature and Pressure Control in Autoclave: Precise control systems to manage the lamination process according to specific material requirements.  
  • Data Logging and Storage: Some systems allow for recording and storage of process parameters.  
  • Remote Monitoring and Control (in some advanced models): Enabling remote access for monitoring and adjustments.
  • Customization: Fangding often offers customization options to meet specific production needs regarding glass size and output.  

Specifications to Consider (will vary depending on the specific model):

  • Maximum Glass Size: The largest size of laminated glass the line can produce.
  • Minimum Glass Size: The smallest size of laminated glass the line can produce.
  • Glass Thickness Range: The range of individual glass thicknesses that can be laminated.
  • Production Capacity: The output of the line in terms of area or number of units per hour.
  • Autoclave Dimensions: Internal diameter and length of the autoclave.
  • Autoclave Operating Pressure and Temperature: Maximum pressure and temperature the autoclave can handle.
  • Power Consumption: Total power required for the entire line.
  • Floor Space Requirements: The area needed to install the complete production line.
  • Automation Level: The degree of automation in different stages.