Key Components of the Production Line:
- Automatic Glass Loading System: For automated feeding of glass sheets onto the line.
- Glass Washing and Drying Machine: To ensure clean glass surfaces for optimal lamination.
- High-Precision Glass Positioning Conveyor: For accurate alignment of glass layers.
- Double-Station Glass Combining Machine: To assemble the glass and interlayer.
- Automatic Movable Suction Cup Hanger: For transferring glass between stations.
- Horizontal Film Storage Machine: For convenient and organized storage of interlayer film.
- Transition Conveyors: To move the glass assembly between different processing stages.
- Infrared Roller Pressing Machine (Pre-pressing/Preheating): To tack the layers together and remove initial air.
- **Autoclave: A pressure vessel used to apply heat and pressure over a specific cycle to create the final, bonded laminated glass.
- Flip-Type Glass Unloading Machine: For automated removal of finished laminated glass.
- Control System: Typically a PLC centralized control system (e.g., Siemens) with HMI (Human-Machine Interface) for automated operation and monitoring.
- Vacuum System: To create a vacuum between the glass layers to remove air before autoclaving.
- Air Compressor and Gas Storage Tank: To supply compressed air for various pneumatic operations.
- Water Circulation System: For the washing machine.
Key Features and Technical Aspects:
- Full Automation: Designed for continuous and automated operation, reducing manual labor and increasing efficiency.
- PLC Centralized Control: Ensures synchronized operation of all components.
- Frequency Conversion: For adjustable speeds of different sections.
- High Precision: Equipped with encoders and servo motors in specific areas for accurate processing.
- Energy Saving and Environmental Protection: Modern designs often focus on minimizing energy consumption and noise.
- Safety Features: Built with safety mechanisms to protect operators.
- Temperature and Pressure Control in Autoclave: Precise control systems to manage the lamination process according to specific material requirements.
- Data Logging and Storage: Some systems allow for recording and storage of process parameters.
- Remote Monitoring and Control (in some advanced models): Enabling remote access for monitoring and adjustments.
- Customization: Fangding often offers customization options to meet specific production needs regarding glass size and output.
Specifications to Consider (will vary depending on the specific model):
- Maximum Glass Size: The largest size of laminated glass the line can produce.
- Minimum Glass Size: The smallest size of laminated glass the line can produce.
- Glass Thickness Range: The range of individual glass thicknesses that can be laminated.
- Production Capacity: The output of the line in terms of area or number of units per hour.
- Autoclave Dimensions: Internal diameter and length of the autoclave.
- Autoclave Operating Pressure and Temperature: Maximum pressure and temperature the autoclave can handle.
- Power Consumption: Total power required for the entire line.
- Floor Space Requirements: The area needed to install the complete production line.
- Automation Level: The degree of automation in different stages.